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API API-510 Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Fitness-for-Service, RBI, and Pressure Testing | 12% | - Acceptance criteria and post-test evaluation - Hydrostatic, pneumatic, and leak testing rules - API 579/ASME FFS-1 screening and assessment - Risk-based inspection (RBI) principles and application |
| Design, Materials, and Fabrication Rules | 22% | - ASME Section VIII, V, IX application - Welding, qualification, and PWHT requirements - MAWP, thickness, and joint efficiency calculations - Positive material identification (PMI) and traceability - Material selection, properties, and toughness requirements - Flanges, bolting, gaskets, and special components |
| Inspection Scope, Planning, and Data Evaluation | 28% | - Inspection methods and technique selection - Code scope, jurisdiction, and regulatory requirements - TML/CML selection and measurement planning - Inspection interval determination and extension rules - Records review and baseline data collection - Remaining life and corrosion rate calculations |
| Repairs, Alterations, Rerating, and Mechanical Integrity | 16% | - Authorization and responsibility for work - Pressure relieving devices and overpressure protection - Documentation and post-work verification - Repair vs alteration definitions and procedures - Rerating, reclassification, and nameplate updates |
| Damage Mechanisms and Corrosion Assessment | 22% | - Internal, external, and localized corrosion - Damage assessment and prioritization - High-temperature damage and material degradation - Cracking mechanisms (environmental, fatigue, creep) - Corrosion under insulation (CUI) and environmental degradation |
API Pressure Vessel Inspector Sample Questions:
1. Describe the considerations for API-510 compliance when converting existing vessels for new operational uses.
2. Discuss how API-510 impacts the insurance policies and liability coverage for pressure vessels.
3. Explain the critical safety considerations that API-510 mandates for pressure vessels operating in hazardous environments.
4. How does API-510 guide the decommissioning process for pressure vessels that are no longer fit for service?
5. Describe how API-510 standards are adapted and applied to the specific needs of the chemical processing industry.
Solutions:
| Question # 1 Answer: Only visible for members | Question # 2 Answer: Only visible for members | Question # 3 Answer: Only visible for members | Question # 4 Answer: Only visible for members | Question # 5 Answer: Only visible for members |
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